Medical Silicone for a Happy Sleep

Romar’s expertise with medical devices ensures an anti-snoring mouthpiece becomes a commercial product.

Romar’s engineers, material scientists and quality control professionals helped the creators of Happy Sleep bring their product idea to a commercial reality.

Using our specialist skills in medical silicone, this innovative product helps thousands get a quieter and happier sleep.

Silicone mouthpiece

What is Happy Sleep?

The Happy Sleep anti-snoring device results from collaboration with world-renowned sleep medicine expert A/Prof. Dr Jack Gerschman. Rigorously tested in clinical studies, the product has demonstrated remarkable efficacy in managing snoring while adhering to the regulatory standards set by the Therapeutic Goods Administration (TGA) for a Class I Medical Device.

Comprising two essential components from soft, high-quality medical-grade materials to prioritise comfort, the Happy Sleep device stands out in its design and functionality.

The inner mouthpiece, a key element of our innovative solution, incorporates multiple mechanisms of action. It works by gently advancing the lower jaw forward, opening nasal passages, restoring tension in the upper airway and preventing the collapse of soft tissues that might obstruct the upper airway.

This comprehensive approach prevents snoring and enhances breathing throughout the night.

Complementing the inner mouthpiece, the outer piece is vital to the device’s effectiveness. It securely attaches to the inner mouthpiece and easily snaps back over the mouth and cheeks, providing additional support to hold the inner mouthpiece in place throughout the night. This thoughtful design ensures our users a seamless and comfortable experience, contributing to restful and undisturbed sleep.

Worker checking silicone part

Medical device manufacturing expertise

Romar has gained recognition for its excellence in material science and boasts a team of highly qualified professionals in the medical device manufacturing sector. At the forefront of innovation, we collaborate closely with the world’s leading research and development institutions, consistently refining and upgrading our skills, research and material knowledge. Our expertise in medical-grade silicone manufacturing, encompassing restricted and non-restricted grades, has earned global recognition.

With a diverse portfolio of silicones and elastomers tailored for the healthcare industry, we subject our products to rigorous testing against USPIV and ISO 10993 biocompatibility standards. The unique properties of our silicone elastomers—characterised by purity, clarity and strength—and ease of processability, make them pivotal in various medical device applications.

Our silicone materials exhibit exceptional stability across a wide temperature range, making them ideal for repeated sterilisation applications. This commitment to quality and innovation aligns with our dedication to producing high-performance components, such as the inner and outer pieces of the Happy Sleep anti-snoring device.

Scalable solutions for commercial application

We specialise in transforming product ideas into scalable, commercially viable realities. Our expertise covers every aspect of the intricate cycle, from initial design and material selection to scalable manufacturing and efficient shipping. Each team member is a process expert, ensuring a fluid journey from concept to completion. When you entrust Romar with your medical device or component, we take your initial idea and craft a well-designed process that encompasses molding, assembly and final packaging.

When your business or idea is ready to manufacture, speak to Australia’s foremost team and experience the next level of professionalism and manufacturing expertise

Ready to Step into the Future of Manufacturing?

Contact Romar today to start the conversation.

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